Student Propelled Aerospace Rocket Kickstart I

SPARK 1 was a student-researched and developed (SRAD) resin 3D-printed liquid rocket engine that cost under $5k. SPARK 1 was UNLV's & Nevada's first student-led liquid rocket engine. This engine featured a single-element swirl coaxial injector, which was fully resin-printed. SPARK 1 used ethanol and GOX in a one-to-one mixture ratio, including a 3D-printed ablative liner, which was used for heat management.

Project manager: Gavin Chung

Technical Advisor: Brandon Fallon

Sub-System Leadership:

  • Thrust Chamber Assembly: Ronaldo Valdivia & Gavin Chung

  • Electronics: Rabih Chaar

  • Feed/Plumbing: Gavin Chung

  • Test Stand: Foroutan Rezazadeh

This project was successfully hot-fired and wrapped up in May 2024. More description is found below.

Simulation

Thanks to our sponsor ANSYS, we were able to run Computational Fluid Dynamics on our resin printed nozzle. Exhaustive simulations were performed to optimize the rocket engine performance. As shown, the exhaust velocity at the nozzle throat achieves sonic speeds. The infamous Mach diamonds make an appearance as the plume appears to be slightly under expanded.

Meet the team behind SPARK 1!

*From left to right

First row: Zoe B, Nicholas N, Rabih C, James F

Second row: Brayan S, Reza B, Ron V, Riley S, Dominic P, Jerome A, Etsub M , Gavin C, Foroutan R

SPARK 1 Hotfire

  • SPARK 1, Nevada’s first student-built bi-propellant rocket engine.

SPARK 1 TIMELINE

SPARK 1 TIMELINE

Summer 2022

NASA CEA, Propellant selection, and mixture ratio

Fall 2022

TCA calculator and sizing and design

Nozzle CFD

Spring 2023

Injector cold flow testing and iteration (FDM to resin)

P&ID made

Igniter arc testing

Ablative mixing

Summer 2023

Ablative material testing

Feed system headloss and venturi calculations and design

Electronics system made and tested

Injector-igniter hotfire

TRR V1 (failed)

Fall 2023

Pt standoff thermal analysis

TCA pressure testing and iteration

Cavitation venturi cold flow testing

Spring 2024

Wet dress rehearsal V1

Wet dress rehearsal V2

TRR V2 (Passed)

Hotfire

  • V2

  • V3

  • V4