Student Propelled Aerospace Rocket Kickstart I
SPARK 1 was a student-researched and developed (SRAD) resin 3D-printed liquid rocket engine that cost under $5k. SPARK 1 was UNLV's & Nevada's first student-led liquid rocket engine. This engine featured a single-element swirl coaxial injector, which was fully resin-printed. SPARK 1 used ethanol and GOX in a one-to-one mixture ratio, including a 3D-printed ablative liner, which was used for heat management.
Project manager: Gavin Chung
Technical Advisor: Brandon Fallon
Sub-System Leadership:
Thrust Chamber Assembly: Ronaldo Valdivia & Gavin Chung
Electronics: Rabih Chaar
Feed/Plumbing: Gavin Chung
Test Stand: Foroutan Rezazadeh
This project was successfully hot-fired and wrapped up in May 2024. More description is found below.
Simulation
Thanks to our sponsor ANSYS, we were able to run Computational Fluid Dynamics on our resin printed nozzle. Exhaustive simulations were performed to optimize the rocket engine performance. As shown, the exhaust velocity at the nozzle throat achieves sonic speeds. The infamous Mach diamonds make an appearance as the plume appears to be slightly under expanded.
Meet the team behind SPARK 1!
*From left to right
First row: Zoe B, Nicholas N, Rabih C, James F
Second row: Brayan S, Reza B, Ron V, Riley S, Dominic P, Jerome A, Etsub M , Gavin C, Foroutan R
SPARK 1 Hotfire
SPARK 1, Nevada’s first student-built bi-propellant rocket engine.
SPARK 1 TIMELINE
SPARK 1 TIMELINE
Summer 2022
NASA CEA, Propellant selection, and mixture ratio
Fall 2022
TCA calculator and sizing and design
Nozzle CFD
Spring 2023
Injector cold flow testing and iteration (FDM to resin)
P&ID made
Igniter arc testing
Ablative mixing
Summer 2023
Ablative material testing
Feed system headloss and venturi calculations and design
Electronics system made and tested
Injector-igniter hotfire
TRR V1 (failed)
Fall 2023
Pt standoff thermal analysis
TCA pressure testing and iteration
Cavitation venturi cold flow testing
Spring 2024
Wet dress rehearsal V1
Wet dress rehearsal V2
TRR V2 (Passed)
Hotfire
V2
V3
V4